I recently got my hand on a broken Emergency light system for free. I was told that it was the battery or something like that who died… At that point… Fine 🙂 I’ll have a look.
I cracked open the baby to have a quick look inside and gave a visual inspection real quick… everything seems fine except one of the resistance that is darken a bit (bad sign!), the Pot seems to have either a goo or rust on it but happily, no exploded parts ( like in that old rooter PSU ? huh ? remember ? 🙂 ). Since I don’t have a battery on hand (6v SLA is not *yet* in my part bin but I’m working on it… ), I didn’t bothered trying the system.
So, First thing first, I decided to unplug everything to have a closer look at the board and when I pulled the Bat+ plug, guess what stayed in my hand ? That’s right ! the header !… Cold Solder? maybe…
Few minutes later, I had the pot out of the board, tested (works fine) and resolered, the header was resoldered properly and the resistance changed. Initial power up with 0 load and no battery seemed to work fairly well, nothing blew up! So, I added the multimeter on the bat+ and bat- and I was surprised to see 6v ! which is pretty good ! next was the terminals for the load… I had to come up with an idea on how to see if, when the power come down, the battery was coming into play ? … … …. *insert long waiting here*… … DING ! Capacitors ! Yes, so I plugged in a small 10v 2200uf Cap on it, It did show as charging for about 1/2 of a second and when I was cutting the power, the multimeter would show 6v for a fraction of second before dieing. So far, So good ! … … But, that’s not how I’m going to see if it is not just a luck… so I found that biggie cap in one of my boxes… 10v … 130000MFD … pretty big one 😀 … after a 3-4 second charge, I cut the power and the voltage stayed stable for … ouff, at least a good 5 minutes. ( FYI, difference from the 2 picture is the multimeter voltage, 1st picture is with power on, 2nd picture is with power off )
Next test was to use the lamps… but I figured out at my expense that… when I put the lamp on the cap, I get about 1 second of light…. when I put it on the load terminal, it looks like it’s shorting and I can’t get anything out of it… but the cap still hold the charge. So, I will have to see if it’s not the mofset who’s playing tricks on me or I really have to use a SLA battery.
On this, I will go to bed and continue working on it soon !